Cleaning and Storing of Ball Mill Charge after the Bond Work Index Procedure is done: Add about 500 g of silica sand into the mill containing the ball charge. Seal the mill. Rotate for 20 revolutions to clean. Empty the mill charge and sand into the ball try once grinding is complete. Clean out the mill using a brush. Put the lid on the mill.
WhatsApp: +86 182036953771. Fill the container with small metal balls. Most people prefer to use steel balls, but lead balls and even marbles can be used for your grinding. Use balls with a diameter between ½" (13 mm) and ¾" (19 mm) inside the mill. The number of balls is going to be dependent on the exact size of your drum.
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WhatsApp: +86 18203695377Mechanical Engineering questions and answers. Exercise 5. In the circuit the dry solids of density 300 kg/m3 are fed at the rate of 25 tons/h. The feed to the cyclone contains 36 % solids by weight. It is found that 250 micron size in the rod mill discharge, ball mill discharge and cyclone feed is 27%, 5% and 14 % respectively.
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WhatsApp: +86 182036953775′ x 10′ ball mill = m X 3 m Ball Mill. A PULP level sufficiently high to interpose a bed of pulp, partly to cushion the impact of the balls, permits a maximum crushing effect with a minimum wear of steel. ... the wear rates are given in kilograms per ton of feed. The wear in dry ball mills is approximately onetenth of that in wet ball ...
WhatsApp: +86 18203695377Sepúlveda (2004) has done calculations on ball breakage based on impact, showing that the speed (v) in metres per second at which a ball could be moving, can be estimated by (3) v = π N c D mill where N c (rad/s) is the critical mill speed, and D mill the mill diameter (m).
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WhatsApp: +86 18203695377The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and maximum a...
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WhatsApp: +86 18203695377A crushed mineral whose largest particles pass a screen with 25 x 25 mm apertures shall be ground to approx. 95% passing mm in a x m ball mill of 35 ton charge weight. In accordance with Olewski's formula. D = 6 · √25 · log 100 = 60. that is, the largest balls in the first charge should be 60 mm diameter.
WhatsApp: +86 18203695377Ball mills are commonly used in the manufacture of Portland cement and finer grinding stages of mineral processing. Industrial ball mills can be as large as ... W is the work index measured in a laboratory ball mill (kilowatthours per metric or short ton) P 80 is the mill circuit product size in micrometers; F 80 is the mill circuit feed ...
WhatsApp: +86 18203695377to ball filling variation in the mill. The results obtained from this work show, the ball filling percentage variation is between % which is lower than mill ball filling percentage, according to the designed conditions (15%). In addition, acquired load samplings result for mill ball filling was %.
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WhatsApp: +86 18203695377Question: Question 3 A ball mill operating at a feed rate of 108 ton h −1,consumes 10kw power for reducing size of mineral particles from to If Bond's law holds good, at which rate the minerals will be fed in the ball mill to produce products of at the same power consumption. Round off the feed rate at two decimal places.
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WhatsApp: +86 18203695377Example: A mill in closed circuit with a classifier receives 300 dry tons of crude ore per day, and the percentages of solid are respectively 25, 50, and 84% in the classifier overflow, feed to classifier, and sand, equivalent to L: S ratios of,, and Then the circulating load ratio equals
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WhatsApp: +86 18203695377a 50,000metric tonperday ore feed capacity ..... 12 2. Total water requirements, water losses, and makeup water for a conventional copper flotation ... Water is added to the ball mill, in which a slurry that usually contains from about 20 to 55 percent solids is produced (Singh, 2010; International Mining, 2011) (see fig. 2). The
WhatsApp: +86 18203695377The ball mill work index laboratory test is conducted by grinding an ore sample prepared to passing ... where W is the specific energy expenditure in kilowatthours per ton and d p and d f are the particle size in microns at which 80% of the corresponding product and feed passes through the sieve; C B ...
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