HCoal Processes. In the HCoal process, pulverized coal is slurried with recycled oil and, along with hydrogen, fed into an ebullatedbed reactor, a feature that distinguishes this process from others. Reactor conditions are normally in the range of 825 to 875°F and 2,500 to 3,500 psig. The reactor contains a bed of catalytic particles ...
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The Hcoal process demonstration unit run (PDU9) was carried out by Hydrocarbon Research, Inc., at Lawrenceville, The run included a 2day startup period with catalyst and creosote oil solvent, followed by 2 days with Kentucky 11 coal. On the fifth day, 6o tagged catalyst was added to the reactor.
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Mining coal. Coal miners use large machines to remove coal from the earth. Many coal deposits, called coal beds or seams, are near the earth's surface, but others are deep mining methods allow coal miners to easily reach most of the nation's coal reserves and to produce about three times more coal in one hour than in 1978.
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The coal conversion process to be used is the HCOAL process, which is in the pilot plant testing stage under the auspices of the US Department of Energy at the HCOAL Pilot Plant Project near Catlettsburg, Kentucky. The preliminary plans for the commercial plant are for a 18,140 metric ton/day (24,000 ton/day) nominal coal assumption capacity ...
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article{osti_, title = {Comparison of coal liquefaction processes. Final report on Task 006}, author = {Rogers, K A and Wilk, A S and McBeath, B C and Hill, R F}, abstractNote = {Five processes were studied to determine which could give best results for supplying hydrocarbon fuels to replace petroleum products. The processes were FischerTropsch; MGasoline; HCoal; Exxon Donor Solvent ...
WhatsApp: +86 18203695377![HCoal process. [Kentucky] (Journal Article) |](/zt4f2sg/208.jpg)
The HCoal process is a development of Hydrocarbon Research, Inc. (HRI). It converts coal by catalytic hydrogenation to substitutes for petroleum ranging from a low sulfur fuel oil to an all distillate synthetic crude, the latter representing a potential source of raw material for the petrochemical industry. The process is a related application ...
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The HCoal process is being developed by Hydro carbon Research, Inc. under the joint sponsorship of (1) ERDA, (2) a private industry consortium composed of Electric Power Research Institute, Ashland Oil, Inc., Conoco Coal Development Company, Mobil Oil Corporation and Standard Oil Company (Indiana), and (3) the Commonwealth of Kentucky. ...
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The HCoal process was a starting basis for subsequent process development sponsored by the US DOE over about three decades time. A principal focus of this longterm project was RD of catalysts that were tolerant of, and would not be rapidly deactivated by, coalderived mineral matter in the reactor. Typical early catalysts showed rapid ...
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This report presents the results of a technical and economic evaluation of the HCoal process and the coaltomethanol process for the production of liquid fuels from coal. Evaluations are based on capital cost estimates, in mid1982 dollars, for commercial size, selfcontained plants with a nominal liquid product capacity of 50,000 fuel oil ...
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The HCoal process catalytically converts coal to oil in an ebulated bed reactor. The 3 ton per day PDU was operated to demonstrate: (a) heavy boiler fuel oil mode operation, (b) operation at commercial reactor gas velocities, and (c) operation with high residum concentration in the reactor. Solid liquid separation was demonstrated by ...
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Abstract. A large coalliquefaction pilot plant is in operation at Catlettsburg, Kentucky, expanding on the HCoal technology. The pilot plant operated very successfully during 1981, confirming research yield data on eastern bituminous coal, demonstrating operability of the process, and resulting in a significant accumulation of engineering data.
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Maintenance management is an essential part of effective operation of a coal preparation plant. The key metric is: overall equipment effectiveness can be applied to any coalprocessing facility to measure and sustain performance. The maintenance management system consists of a framework of 3M: man, machine and methods.
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HCoal Syncrude product streams, prepared from Illinois No. 6, Wyodak, or West Kentucky No. 11 coal were obtained from the HCoal Process Development Unit (PDU) and analyzed for physical properties, elemental compositions, trace metal levels, and molecular composition. The trace metal levels are generally low in all except the heavy fuel oils.
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• The Hcoal process differs from other processes in that the coaloil slurry comes in direct contact with a catalyst in the reactor. • Five major steps are involved In the H Coal process:
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This document contains the final results of an investigation to determine the suitability of the COED, HCOAL, SYNTHOIL, and SRC II syncrudes as petrochemical feedstocks. Based on the results of laboratory investigations, conversions of the liquid products to petrochemical feedstocks per ton of coal fed to each liquefaction process was % ...
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HCoal, a catalytic hydroliquefaction process developed by Hydrocarbon Research, Inc. for conversion of coal to highquality, clean liquids, has advanced to the stage of commercial evaluation with the construction in Catlettsburg, Kentucky of a 600 ton/day pilot plant which will produce up to 2,500 barrels per day of liquid product.
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HCoal Syncrude product streams, prepared from Illinois No. 6, Wyodak, or West Kentucky No. 11 coal were obtained from the HCoal Process Development Unit (PDU) and analyzed for physical properties, elemental compositions, trace metal levels, and molecular composition.
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A key feature of the Hcoal process is the use of an ebullated bed for achieving good mixing between slurried coal, hydrogen, and extruded catalyst particles. The Hcoal reactor can be modeled as a fourphase fluid bed system containing liquid, fines, gases, and catalyst particles. In order to study the hydrodynamic behavior of this gas/slurry ...
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HCOAL PROCESS LLJ EnvironinHnial Piotaclion Agency Office of Rfisuatch and Development Washington, D. C. 20460 ... LIST OF TABLES No._ I^ 1 Inputs to HCoal Plant 10 2 Outputs from HCoal Plant 11 3 Description of Streams for HCoal Liquefaction Plant 14 4 Sulfur Balance HCoal Plant 40 5 Thermal Efficiency HCoal Plant 42 6 Example of ...
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The HCoal process catalytically converts coal to oil in an ebulated bed reactor. The 3 ton per day PDU was operated to demonstrate: (a) heavy boiler fuel oil mode operation, (b) operation at commercial reactor gas velocities, and (c) operation with high residum concentration in the reactor. Solid liquid separation was demonstrated by ...
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The main gas components produced in the process of coal oxidation and spontaneous combustion include CO, CO 2, CH 4, C 2 H 4, C 2 H 6, and C 2 H 2. Among them, coal reacts with oxygen at ordinary temperatures to produce CO, CO 2, and CH 4 as well as including coal analysis. In the part of the index gas detection experiment, the aforementioned ...
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Specifically, Dow is testing the liquids produced from four coal liquefaction processes (COED, SRC, Synthoil, and HCoal) in standard petrochemical processing experiments and is evaluating these results to select one process for further study, based on process design, quality of chemicals produced, and overall plant economics.
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The present data reveal that coalderived distillates generated by the Hcoal process are highly carcinogenic to mouse skin. An extreme form of neurotoxicity associated with dermal exposure to one of the lighter, minimally carcinogenic, materials was noted.
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The interaction of coalderived liquids with precoat materials was studied using the product oil filtrate from the liquefaction of an Illinois No. 6 Coal in the HCoal process. A study was initiated to determine the effect of precipitation inducing solvents on the filtration of a product oil slurry produced from a Kentucky No. 9 Coal in the SRC ...
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The HCoal process catalytically converts coal to oil in an ebulated bed reactor. The 3 ton per day PDU was operated to demonstrate: (a) heavy boiler fuel oil mode operation, (b) operation at commercial reactor gas velocities, and (c) operation with high residum concentration in the reactor. Solid liquid separation was demonstrated by ...
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article{osti_, title = {Upgrading of coal liquids. Monthly technical progress report for September 1977}, author = {Tan, G. and deRosset, A. J.}, abstractNote = {Secondstage hydrocracking, aimed at 100 percent conversion of low nitrogen HCoal liquid to naphtha, was concluded with studies at 500 psig above base pressure. An attempt to hydrocrack rerun HCoal atmospheric bottoms to ...
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The HCoal process has been studied in demonstration units and on a pilot scale by HRl under sponsorship of DOE (1). The complete design of a pilot plant having a throughput of 600 ton/day of coal, has been performed by HRl Engineering. This plant fs being built at Catlettsburg, Ky. The process is shown in Figure I in schematic form.
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