Approximately 85 % of bauxite is converted to alumina (Al 2 O 3) for aluminum metal production (Liu et al. 2009), and the majority of bauxite ores are used for the production of alumina via the Bayer Bayer process is the principal industrial means of refining gibbsite bauxite. Globally, more than 90 % of alumina is produced by the Bayer process (Hausberg et al. 2000).
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Lateritic bauxite formation. Laterite is formed when heavy tropical rainfall results in intense weathering of rock and soil. The chemistry of weathering silicarich rocks sees the relatively mobile elements such as calcium, sodium, potassium and magnesium being washed away, while the immobile metals including aluminium, iron, titanium, and ...
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Principles of thermochemical bauxite beneficiation/activation is presented for three distinctive purposes: (1) Reduce organic carbon in the ROM bauxite before feeding the refinery and thus reducing the organic carbon input to the Bayer process liquor before digestion; (2) Activate the content of boehmite in the ROM bauxite to enable low tempera...
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The free silica leads to the formation of Bayer sodalite with important losses of sodium hydroxide and alumina in the muds (near to 30%) . The production process of Bayer alumina is shown in Figure 2. In the Bayer process, bauxite is leached with a hot solution of sodium hydroxide (NaOH) at temperature of 150240°C and at 16 atm pressure ...
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Accelerating the process of soil formation in bauxite residue and converting the residues to a soillike medium are critical to determine success of revegetation on the disposal areas (Xue et al., 2021). During the soil formation process, studies on alkaline removal, aggregate formation and organic carbon accumulation are emphasized.
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The richest deposits generally lie in areas that during formation were in tropical and subtropical climates, providing optimal conditions of heavy rainfall, constant warm temperatures, and good drainage. ... The production of aluminum from bauxite is a twostep process: refining bauxite to obtain alumina and smelting alumina to produce aluminum ...
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Bauxite formation is a chemical weathering process that results from the leaching of aluminumrich rocks under heavy rainfall and high temperature, hence its geographical distribution is in ...
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Bauxite is the principal ore of aluminum. Bauxites vary physically according to the origin and geologic history of their deposits: some deposits are soft, easily crushed, and structureless; some are hard, dense, and pisolitic,
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Wellreacted geopolymers with good compressive strengths (4458 MPa) were formed from highly alkaline residue from red mud (the residue remaining after extraction of alumina from bauxite by the Bayer Process) without the addition of strengthpromoting components, such as fly ash or ground slag, by adjusting the composition to an optimal SiO2/Al2O3 ratio of about 3 with silica fume. The ...
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A succession of Permian bauxite deposits are concentrated in Wuchuan, Zheng'an and Daozhen counties of northern Guizhou, South China. These deposits overlie contrast bedrocks, which are discriminated from the other bauxites of karst type in South China. Horizons of these bauxites are typified by sandwiched constructure, the upper and the lower layers of bauxitic claystone interbedded by the ...
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A brief insight into the conventional Bayer bauxite digestion process demonstrates that during the low temperature digestion, gibbsite and clay minerals of bauxite gets dissolved, with formation of sodalite as one of the end reaction product. While the high temperature digestion results in boehmite and diaspore solubilisation that starts ...
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Gibbsitic bauxite from Australia was leached by hydrochloric acid in this work. Analysis on kinetics for the extraction of Al 2 O 3 was quantitatively studied. It was concluded that the hydrochloric acid leaching process of gibbsitic bauxite was controlled by chemical reaction. Moreover, the mechanism for the dissolution followed the equation ...
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This process involves the separation of alumina from unwanted components such as iron, titanium, silica, calcium, vanadium, manganese, etc., in bauxite. In this process, bauxite is heated along with the caustic soda at high pressure (~30 atm), resulting in the formation of sodium aluminate (reactions (1)(4)) (Gil, 2005; Ma et al., 2009).
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Nuwaifa Formation is a part of sequence stratigraphy that belongs to the Jurassic system exposed in the western desert of Iraq. The Jurassic system consists of Ubaid, Hussainiyat, Amij, Muhaiwir, and Najmah formations. Each formation is composed of basal clastic unit overlain by upper carbonate unit. Nuwaifa karst bauxite was developed in fossil karsts within the Ubaid Formation in areas where ...
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Process The Bayer process flow diagram. Bauxite ore is a mixture of hydrated aluminium oxides and compounds of other elements such as iron.
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The term «bauxite» was introduced by Berthier (1821) and refers to rock samples belonging to the laterite type. Lateritic bauxites have been studied by many, mainly by prospection and exploration geologists, and by geologists, soil scientists and geomorphologists interested in the mechanisms of bauxite formation and evolution.
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The physicomechanical and technological properties of these bauxite vary widely depending upon the parent rock composition, mode of origin, geomorphological position, duration and age of bauxite formation. In the Bayer process the most important parameter that decides the economic importance is the quality of bauxite which again decides the ...
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More than billion tons of late Permian bauxite overlies the karstic topography of the Maokou Formation of western Guangxi in China. Here, we provide new mineralogical, geochemical, SrNdPb isotopic, and pyrite S isotope and trace element compositional data for the Pingguo bauxite deposit, aiming to further our understanding of the genesis of Permian bauxite. The Pingguo bauxite ...
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Formation or Modes of Occurrence of Bauxite 3. Uses 4. Production 5. International Trade. Essay # Meaning of Bauxite: ... Bauxite — after smelting by HallHerault process — is converted into alumina. Alumina can be used and converted into casts or sheets. Compared to other metals, aluminium is very light, yet strong, durable, tough and ...
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The process involves the breakdown of feldspar into soluble ions, with subsequent precipitation of kaolinite. Bauxite Formation: The weathering of aluminumrich minerals, such as feldspar and aluminosilicates, can lead to the formation of bauxite. Bauxite typically consists of gibbsite, boehmite, and diaspore.
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The principal components of bauxite ores are aluminum, iron, and siliconbearing minerals. In the Bayer process for recovery of alumina from bauxite,1 aluminum is dissolved into hot alkaline solution whilst iron is relatively insoluble. "Reactive silica" in the form of silicate minerals, such as kaolinite, typically dissolves and reprecipitates as sodium aluminum hydrosilicate, known as ...
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Introduction. Bauxite residue is a highly alkaline waste discharged from the process of alumina production. In recent years, the global industrial inventory is approximately 5 billion tons, with an annual increase of 200 million tons (Wu et al., 2020).Due to its high salinealkalinity, and potential environmental risk, the comprehensive utilization rate of bauxite residue is less than 10% ...
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Formation. Bauxite is a laterite, formed by the intense weathering of surface rocks. In the geosciences, lateritic bauxites (silicate bauxites) are distinguished from karst bauxites (carbonate bauxites). ... bulk of the world's bauxite production is processed into alumina (aluminum oxide) and then into aluminum. In the Bayer process, bauxites ...
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The Bayer process is a chemical process for refining aluminium hydroxide, Al(OH) 3 from bauxite; this aluminium hydroxide is subsequently calcined to produce alumina, Al 2 O basis of the Bayer process is an understanding of the characteristics of the sodiumhydroxide—sodiumaluminate solution relationship, namely its ability to keep sodiumaluminate in a dissolved state over a wide ...
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During the digestion process of the Bayer method, lithium and gallium in bauxite will enter into the sodium aluminate solution (Tang et al. 2020; Xu et al. 2018), which will return to the digestion process for recycling after the precipitation of aluminum hydroxide from the decomposition of crystal to a large amount of red mud discharge, most of the lithium and gallium in the ...
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The metallogenic process of karstic bauxite in Central Yunnan Basin (CYB) remain obscure. Mineralogical, geochemical, and isotopic analyses of two profiles (profile A and B) in the Yuxi karstic bauxite deposit within CYB were conducted to explore the formation environment and metallogenic process of Early Permian bauxite.
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